Wire Stager | Connector Pinning

Fast, Accurate Wire Staging for Efficient Connector Pinning

The Cirris Wire Stager helps operators quickly identify and organize random wires, enabling fast, sequential insertion into connectors. When used with interface cables, it can accelerate the pinning process by up to 5× compared to traditional methods, while significantly reducing or eliminating pinning errors.

Key Features:

• Rapid wire identification and staging for efficient connector pinning
• Up to 5× faster than traditional pinning methods when used with interface cables
• Minimizes errors for improved assembly quality
• Supports both ends of cable pinning—stage wires before inserting them sequentially
• Expandable for high-point-count connectors
• Adjustable for various wire diameters
• Mountable or portable—use on a harness board or at any assembly station
• Compatible with cable testers or standalone use

The Wire Stager is ideal for manufacturing environments where speed and accuracy are critical. It simplifies the wire handling process, reduces technician fatigue, and improves overall workflow efficiency. Whether you’re assembling cables for aerospace, automotive, or industrial applications, the Wire Stager ensures consistent results and helps maintain high production standards.

Wire Stagers can also be connected together to accommodate large-point-count connectors, making them ideal for complex harness assemblies. Each unit is adjustable to fit a variety of wire diameters, ensuring a secure hold during staging. They can be mounted directly to a harness board for fixed setups or used as portable tools at any assembly station. Whether paired with a cable tester or used independently, Wire Stagers offer flexible, reliable support for efficient pinning.